High-Efficiency Transformer Vacuum Filter and Waste Oil Treatment System

Product Description

The CHZ series vacuum oil purifier is specifically designed for oil products with high water content, enabling rapid dehydration and impurity removal.

I. Equipment Structure and Principle

1. Structure: This oil purifier is designed based on the principle of the different boiling points of water and oil. It consists of a vacuum heating tank, pre - filter, fine filter, water tank, vacuum pump, oil drain pump, and an electric control box.
2. Principle: Waste oil enters the pre - filter through the inlet pipe under the action of negative pressure to remove larger particulate impurities. Then it enters the heating tank, where the oil is heated to 40 - 75°C. The heated oil enters the vacuum tank and is separated into a semi - mist state. The water in the oil evaporates and is cooled into liquid water by the condenser (Note: only the CHZ - 100 model is equipped with a condenser, and other models are not) and then discharged. The oil is sent to the fine filter unit by the oil pump. After fine filtration to remove fine particulate impurities, the clean oil is discharged from the oil drain port.

II. Technical Features

1. It adopts vacuum rapid evaporation technology, which can quickly and reliably remove water and gas from the oil under high - vacuum conditions. Special filters are used to remove impurities, colloids, sludge, etc.
2. Effectively reduces the dielectric loss and acid value of oil products, thus improving the quality of the oil.

III. Application Scenarios

Suitable for the purification of various oil products whose performance is affected by high water content. In engineering fields such as power and machinery manufacturing, where strict requirements are placed on oil quality, it can ensure the normal operation of equipment and extend its service life, contributing to the smooth progress of projects with professional and efficient technology.

FAQ:

1. Purity and Chemical Composition:
   • Does the oil retain its purity and chemical properties after purification, especially for motor oils that have specific compositions?
   • Vacuum oil filter is mainly for oil dehydration to impurities, filtered oil is not so cloudy, will not change any of  its purify and chemical properties.
   • How does the machine ensure that additives in motor oils, such as corrosion inhibitors and viscosity improvers, are preserved after purification?
   • Our Vacuum oil filter is a physical principle of filtration, does not change any performance of the motor oil.
2. Compatibility with Different Types of Engines:
   • Car engines use different oils depending on the model and brand. How does the machine handle these different oils to ensure they meet manufacturer specifications after purification?
   • We have many kinds of cartridges, you can choose the cartridge according to your specifications.
   • Are there specific settings or modes on the machine to process different types of motor oil (synthetic, semi-synthetic, mineral)?
   • No, you can use the same machine,  just need to change the cartridge inside the machine
3. Durability and Efficiency of the Machine:
   • What is the average lifespan of the machine, and what are the main maintenance measures to ensure its proper functioning?
   • The average lifetime of the machine is very long, and under normal operating conditions it can be used all the time with only the need to replace the vacuum pump when it is full of oil and the filter cartridge when it is saturated.
   • What is the processing capacity of the machine (in liters per hour) for different types of oils?
   • Processing capacity is related to the viscosity of the oil, ranging from 10-100 litres/minute
   • Is the machine equipped with filters or specific components that need regular replacement? If so, how often?
   • Filter  and vacuum pump oil that need to be replaced, the life of the cartridge is related to the degree of contamination of the oil, a cartridge can intercept about 4kg of impurities, there is no clear use cycle
4. Energy and Consumption:
   • What is the energy consumption of the machine during operation? Are there options to reduce energy consumption, such as using renewable energy sources?
   • The energy consumption of different models is not the same, the smallest total power is 15KW, the largest 25KW
   • Is the machine suitable for operation in environments with frequent power outages or voltage fluctuations, as might be the case in some regions of South Africa?
   • The voltage should be stable, if the voltage is not stable, it is easy to burn the motor, our oil filter is 380V power supply.
5. Environment and Safety:
   • What are the environmental impacts of using the machine? Are there any emissions or waste produced during the purification process?
   • No impact on the environment. The impurities intercepted by the cartridge after filtration are collected on site and thrown away as rubbish.
   • Does the machine comply with international and local safety standards for use in industrial and commercial environments?
   • Compliance with local standards.
   • What types of training or certification are required for machine operators?
   • Easy to operate, there is a QR code inside the manual, scan the QR code to watch the video to learn the operation of the machine.
6. Support and After-Sales Service:
   • What types of technical support and after-sales service do you offer? Are there representatives or service centers in South Africa?
   • The product warranty period is one year, the cartridge is not in the warranty range, this warranty period we can carry out remote video maintenance guide.
   • What warranty is provided with the purchase of the machine, and what are the conditions to benefit from it?
   • If a part breaks under normal use during the warranty period, we will provide it free of charge (including normal domestic shipping costs).
7. Cost and Profitability:
   • What is the initial cost of the machine, and what are the recurring operating costs (energy, maintenance, spare parts)?
   • The price of different models is different, the operating cost is the price of electricity and replacement of filter cartridges, electricity to the local tariffs
   • Do you have case studies or examples of current customers showing the savings achieved by using the machine for oil purification?
   • We are specialised in the production of such machines and sell many oil filters at home and abroad every year, and the filtered oil can also extend its service life.

Specific Questions for the South African Context

1. Adaptability to Climate:
   • Is the machine suitable for operating in the specific climatic conditions of South Africa, such as high temperatures and variable humidity?

• • No effect but need to take precautions against rain

• • Are there specific recommendations for installing and operating the machine in outdoor or semi-open environments?

1. • Just meet the requirements of the power supply use
2. Regulations and Compliance:

Can you provide certifications or documents proving the machine's compliance with local standards?

• • Available, we have test reports